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Optical Parts Manufacturing

We deliver world-class optical components through our comprehensive manufacturing capabilities in CNC machining, die casting, injection molding, sheet metal fabrication, vacuum casting, and 3D printing. Our ISO 9001-certified processes combine cutting-edge technology with optical engineering expertise to produce precision components that meet the most demanding specifications for imaging systems, laser equipment, telecommunications, and scientific instruments. From prototype to production, eensure exceptional surface quality, dimensional accuracy, and optical performance.

Core Manufacturing Capabilities

1. Ultra-Precision CNC Machining for Optical Systems

Applications: Lens mounts&holder, optical benches, mirror substrates, laser housings, lens Barrels, beam expander&collimator housings

Key Advantages:
Sub-micron surface finishes (Ra < 0.02μm) achievable
5-axis simultaneous machining for complex freeform optics
Specialized toolpaths for stress-free machining of brittle materials
Thermal-stable materials including Invar and Super Invar
Diamond turning capabilities for infrared optics
Cleanroom machining environment available

2. Optical-Grade Injection Molding

Applications: Aspheric lenses, light guides, diffusers, micro-lens arrays

Technical Highlights:

Molded optics with < 0.5 wave surface tolerances

Nano-imprinting for sub-wavelength structures

Multi-component molding for hybrid optical elements

Optical-grade resins: PMMA, PC, COP, COC

Automated optical inspection integrated in production

Anti-reflective surface textures directly molded

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3. Precision Die Casting for Optical Enclosures

Applications: Telescope components, sensor housings, laser diode packages

Manufacturing Benefits:
Near-net-shape casting minimizes post-processing
Special alloys with CTE matching optical elements
Internal cooling channels for thermal management
EMI shielding properties integrated in design
Class A surfaces for aesthetic applications

4. Advanced Sheet Metal Fabrication

Applications: Optical instrument frames, adjustable mounts, light baffles

Unique Capabilities:

Micro-bending precision (±0.01° angular tolerance)

Stress-relieved aluminum for stable platforms

Black anodized finishes with <1% reflectivity

Honeycomb structures for lightweight rigidity

Hermetic sealing technologies

Quality Assurance & Certification

Our ISO 9001-certified quality system incorporates:
White room assembly environments (Class 100/1000)
Scatterometry for surface characterization
Complete material traceability and certification
RoHS, REACH, and MIL-STD compliance
Statistical process control for production
Full-Service Optical Manufacturing
We provide complete lifecycle support:
Design Phase: Optical simulation, tolerance analysis, and DFM
Prototyping: Functional prototypes with optical testing
Pre-Production: Process validation and qualification
Mass Production: Automated inspection and packaging
Value-Added Services: AR coatings, assembly, and testing

Technical Differentiators

Surface Expertise: Master artisans for optical polishing
Material Science: Custom formulations for specific optical properties
Metrology: Wavefront analysis and MTF measurement
Clean Manufacturing: Particle-free assembly processes
Global Support: Technical centers worldwide

Why Partner With Us?

25+ years specializing in precision optical components
Vertical integration from raw material to finished assembly
Proprietary surface treatment technologies
Scalable solutions from prototypes to high-volume
Dedicated optical engineering support

FAQ: Optical Components Manufacturing

1: What manufacturing processes are best suited for high-precision optical components?

We employ specialized processes for optical applications:
CNC Machining: For mirrors, mounts, and housings (±0.001mm tolerance, Ra < 0.02μm)
Injection Molding: For lenses, light guides, and diffusers (optical-grade PMMA/PC)
Die Casting: For structural frames with thermal stability (Al/Mg alloys)
Vacuum Casting: For rapid prototyping of light pipes and custom optics

Optical Parts Manufacturing

1. Ultra-Precision CNC Machining for Optical Systems

2. Optical-Grade Injection Molding

3. Precision Die Casting for Optical Enclosures

4. Advanced Sheet Metal Fabrication

1: What manufacturing processes are best suited for high-precision optical components?

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